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- Spot Welder AC Spot Welding
- Power: 40-160 KVA
- Capacity: 4-10 kN
- Power: 90-170 KVA
- Capacity: 10-15 kN
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- Projection Welder AC Projection Welding
- Power: 200-400 KVA
- Capacity: 20-30 kN
- Power: 170-340 KVA
- Capacity: 20-40 kN
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- Seam Welder AC Seam Welding
- Power: 200 KVA
- Capacity: 10 kN
- Power: 200-3X160 KVA
- Capacity: 10-15 kN
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- Butt Welding Machine AC Flash-Butt Welding Machine
- Rated power: 400-1600 KVA
- Min. diameter: 250-500 mm
- Rated power: 600-1800 KVA
- Min. diameter: 300-450 mm
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- Welding Transformer AC Transformers
- Rated Power: 400-1000 KVA
- Duty Cycle: 50%
- Rated Power: 100-250 KVA
- Duty Cycle: 50%
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- Welding Controller
- Flash-Butt Welding Controller
- Resistance MF (medium frequency) Welding Controller
- 3-Phase Rectified Resistance Welding Controller
- Resistance Welding Controller
Resistance welding is a common technique that creates welds by conducting a strong current to beat up and melt the metal combination at a specific spot. During this process, a force is always applied to restrict the contact area at the weld interfaces and forge the workpieces.
Various techniques are used for resistance welding, and the type utilized depends on the materials’ shape and the electrodes’ form. Here are the four main classifications:
The spot welding process involves joining metal materials by directly applying opposing forces using electrodes with pointed tips. An electrical current is transported through the welding segment and fuses the parts together. After combining the two pieces, the welder turns the current off and applies pressure to the product; this solidifies the weld and creates the joint.
Projection welding is another popular resistant technique that uses pressure and an electrical current to join metal parts at designated points. The projections created by this process can feature circular shapes, round dimples, extended corners, or elongated ridges of weld nuts.
Seam welding is a method that joins work pieces together along a continuous seam. The welder uses two overlapping pieces of metal and clamps them together between two copper electrodes. An electric current is then passed through, heating the metals and fusing them together. The seam weld is created along the joint between the metal pieces, and the weld’s depth can be controlled by adjusting specific parameters.
Another popular resistance welding method is butt welding. This process involves joining two metal pieces together by using an electric current heat to melt them. The materials are then combined through pressure, which creates a solid weld joint.
Mountain Welding is an established manufacturer of industrial production systems with more than three decades of experience in the design and production of resistance welding systems.
The company currently focuses on fully and semi-automatic shock absorber lines and rim wheel assembly lines, drawing on extensive experience serving customers across diverse industrial sectors.
In 1992, Mountain Welding started with one core fundamental technology: the welding machine.
Since then, Mountain Welding has expanded and manufactured more than 2,000 welders for the automobile, agriculture, household appliance, architecture, and railroad industries. This manufacturing depth reflects long-term capability in delivering production systems built for consistent quality, reliable operation, and strong production performance.
The company’s resistance welding systems are used in the production of shock absorbers, wheels, fuel tanks, ring gears, drive shafts, drive bearings, rear axles, and other critical components. With proven application across high-demand industrial environments, Mountain Welding has built its market presence through experience, equipment volume, and adoption in a wide range of end-use industries.
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